Electrical Bus Bar Size Calculation

Example of busbar calculation.

Electrical bus bar size calculation.

In case of aluminium bus bar the current carrying capacity is 0 8 max. 7 responses to panel design calculate size of bus bar excel prudhvi raju. Calculate bus bar cross section area calculate current rating of bus bar calculate peak elector magnetic force between phase conductors calculate force on insulator of bus bar support. For example a 1 16 x 1 2 inch bus bar has an area of 0 0312 inches square and the equivalent circular area of 39 7 circular mils.

25 x 5 25 x 8 25 x 10 30 x 5 30 x 8 30 x 10 40 x 5 40 x 8 50 x 5 50 x 8 50 x 10 80 x 5 80 x 8 80 x 10 100 x 20 110 x 10 sqmm etc. In case of copper bus bar the current carrying capacity is 1 2 max. Consultant recommended busbar size based on the thumb rule we noticed busbar size is low to carry 6300a. Ampacity of the bus bar selected must then be verified by checking table 1.

Bus bar cross section area as per short circuit 626 sq mm select higher size for bus bar cross section area between 436 sq mm and 626 sq mm final calculated bus bar cross section area 626 sq mm actual selected bus bar size is 75 10 750 sq mm. Now you have to make a cable connection with busbar. Why star delta starters are preferred for higher hp motor. Dc current when dealing with dc power the biggest concern is resistance per foot and the resulting voltage drop.

Busbar size should be equal or more than of 6300a. Typical size of the busbar available in the market. Consultant challenged contractor that. Required ampacity range amp.

Knowing required ampacity determine possible bus bar dimensions from the table. Now total ampere we can get. The total current carrying capacity of the busbar is 1 2 area 1000 sqmm 1 2 1200 amps. So the bus bar 100x25x1 5 is suitable for 100 25 1 5 0 8 3000a incomer current.

So for our load 80 x 5 or 40 x 10 or 50 x 8 sqmm busbar enough is enough. When you are calculating the size of a busbar then you have to keep in mind its height and thickness of conductor plate that you use. Table 2 indicates that 1 16 x 1 in. He is member of institution of engineers mie and ceng india.

Assume that required ampacity is 185 amps at 30 c rise. Size would probably be adequate. Then check previous table to verify that size selected has the necessary ampacity. The bus bar 100mm x25mm x1 5mm is suitable for incomer current 100 25 1 5 1 2 4500a.